Fossil Power
Sealing Solutions for Fossil-Power Reliability
In the demanding world of fossil power; coal, gas, and oil-fired plants—equipment uptime, efficiency, and regulatory compliance are non-negotiable. With energy costs and environmental controls tightening, every seal, gasket, and lubricant must perform under extreme conditions.
Built for Uptime. Engineered for Demanding Conditions. Proven to Reduce Costs.
Reliability isn't optional in fossil fuel power generation—it’s mission-critical. Every system has to perform under pressure, from reducing unplanned downtime to minimizing water and energy waste. At Progressive Sealing, we partner with Chesterton to deliver proven sealing and protection solutions that help plants operate more efficiently, safely, and cost-effectively. When every hour counts, you need a sealing partner you can trust.
Maximizing uptime, reducing unplanned maintenance, cutting emissions, and improving system efficiency are essential in fossil power operations.
Our proven sealing solutions are built to perform in the toughest conditions. With Progressive Sealing and Chesterton on your team, your equipment stays reliable, and your plant keeps running at its best.
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Mechanical Seals and Packing for Demanding Fossil Power Applications
Fossil power operations rely on pumps and rotating equipment that often face extreme conditions—including abrasive slurries made from ash, coal, and other particulates. These materials can cause rapid wear, clogging, and energy inefficiency. In continuous, high-pressure environments, choosing the right mechanical seals and packing isn’t just a maintenance decision—it’s key to reducing unplanned downtime, protecting equipment, and improving long-term performance.
Solutions: DualPac® 2212, AMPS™, SpiralTrac®,170, 442C, Intelli-Flow HT -
Sealing Solutions for Boilers, Turbines, Generators, and More
Progressive Sealing provides durable sealing products designed to improve the reliability of boilers, turbines, generators, conveyors, pumps, valves, and coal handling systems. Our advanced sealing technologies stand up to the tough conditions found in coal-fired and other fossil fuel power plants, helping keep your critical equipment running smoothly.
Mechanical Seal Solutions: 442, 442C, 1810, 2810, S10, S20, 170
Reliable Sealing Solutions:
Boilers: superheater, economizer, reheater
Turbines: steam control, steam seal, valve actuators
Generators: cooling systems, seal oil systems
Conveyors: ash, coal, and limestone handling systems
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Smart Monitoring for Pump Reliability
Stay ahead of equipment issues with around-the-clock pump system monitoring. Our connected solutions track performance in real time, helping you catch problems early, extend equipment life, and improve site safety—all with scalable, automated technology.
Learn more about Chesterton Equipment Monitoring -
Protect Critical Assets Across Your Plant
In fossil power plants, reliability and productivity are essential. Progressive Sealing offers advanced coatings that deliver durable protection against abrasion, impact, and corrosion for holding bays, recirculation pumps, dewatering pumps, tube sheets, cooling pumps, slurry pumps, condensate vessels, and more.
Our solutions help extend equipment life and reduce costly downtime, keeping your operations running smoothly.
Solutions: ARC I BX1, ARC BX2, ARC BX5, ARC 855, ARC 858, ARC S1HB, ARC S2, ARC SD4i, ARC HT-S
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Specialty Lubricants for Heavy-Duty Equipment
Progressive Sealing offers Chesterton industrial lubricants and greases engineered to protect motor bearings, hoists, fans, conveyors, crushers, and other critical equipment. Our products are built to withstand harsh conditions such as heavy loads, vibration, moisture, chemical exposure, and corrosion.
Prevent Premature Bearing Failure
Our Quiet Bearing Technology (QBT™) combines outstanding resistance to water washout and corrosion with the ability to handle extreme pressure and temperature. This helps extend bearing life and keep your equipment running smoothly and reliably.
Performance Engineered Greases: 615 HTG #1, 615 HTG #2, 615 HTG #2 460, 630 SXCF,630 SXCF 220 #1, 635 SXC, 638 EMG 100, 638 EMG 46
Performance Engineered Oils: 601,650 AML,720 CCG
Lubri-Cup™ EM Series - Electro Mechanical Automatic Grease Dispensers:
EM, EM-S, EM-SP, EM-VS, EM-PLC -
Services That Lower Your Total Cost of Ownership
Progressive Sealing’s experienced specialists and engineers provide hands-on, in-field support to improve your plant’s reliability, efficiency, and performance. Drawing on decades of expertise, we identify opportunities to reduce costs and optimize equipment operation.
Using the latest technologies and proven methods, we develop customized action plans focused on reducing water and energy use while boosting overall plant performance.
Our Services Include:
Plant surveys
Equipment inspection and reporting (EIN)
Water and energy usage assessments
Cost reduction strategies
Financial impact analysis
Operator training
Water Conservation Solutions:
SpiralTrac® Active Throat Bushing reduces flush flow rates by 50%
Intelli-Flow™ Water Flow Controller achieves 95% savings in water usage
Flow Guardian Flow Meter reduces seal flush water rates
14K Restrictor Bushing reduces flush requriements
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Training Programs Designed for Fossil Power Plants
We offer customized on-site training programs tailored to your plant’s specific equipment and operational needs. Our training covers the latest technologies and best practices to help your team optimize product selection, installation, maintenance, and troubleshooting.
Choose the training format that works best for you—attend a full program at one of our certified facilities or have one of our experts deliver training directly at your site.
Training Topics Include:
Product selection
Installation procedures
Maintenance techniques
Troubleshooting
Learn more
BEYOND INDUSTRY STANDARDS
EXTEND EQUIPMENT LIFESPAN
ENJOY SHORTER LEAD TIMES
IMPROVE EQUIPMENT PERFORMANCE BEYOND INDUSTRY STANDARDS
MINIMIZE DOWNTIME
ACCESS INVENTORY ON DEMAND
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